All Industries
🏭 Industrial & OT

Predict Failures Before They Happen

Stop reactive maintenance. ALEC correlates equipment signals and detects degradation patterns weeks before breakdown β€” no ML expertise required.

Equipment Health Dashboard
βš™οΈ Pump Station #3
● Attention
Robustness Score R = 0.38
⚠️ Bearing degradation pattern detected
πŸ’¨ Compressor Unit A
● Healthy
Robustness Score R = 0.72
15 equipment units monitored β€’ 127 sensors correlated

From Reactive to Predictive

Traditional condition monitoring catches problems too late. ALEC finds them weeks earlier.

Unplanned downtime
Traditional
Reactive maintenance
With ALEC
40% reduction
Failure detection
Traditional
After breakdown
With ALEC
70% earlier
Maintenance approach
Traditional
Calendar-based
With ALEC
Condition-based

Use Cases

πŸ”§

Predictive Maintenance

✨ Predict failures 70% earlier

Vibration, temperature, current draw, acoustic signatures β€” they all tell a story. Gateway correlates signals from rotating equipment. Complexity detects degradation patterns weeks before failure.

Sensor types
Vibration (3-axis)TemperatureCurrent drawAcoustic
🏭

Production Line Monitoring

✨ One score per production line

Cycle time, quality metrics, OEE factors β€” hundreds of sensors per line. ALEC finds the correlations between machine health and product quality. One health score per production line.

Sensor types
Cycle timeQuality metricsOEE factorsEnergy use
⚑

Energy Grid Stability

✨ Early warning for grid issues

Frequency, voltage, reactive power, load β€” grid stability depends on their balance. Complexity monitors the robustness of your electrical infrastructure and alerts before instabilities cascade.

Sensor types
FrequencyVoltagePower factorLoad balance
πŸŽ›οΈ

Process Control & Quality

✨ Catch drift before quality impact

Temperature, pressure, flow, concentration β€” process variables that must stay in range. Gateway correlates process parameters. Complexity detects drift before quality is affected.

Sensor types
TemperaturePressureFlow rateConcentration

Equipment We Monitor

Any rotating, vibrating, or process equipment with sensors

βš™οΈ
Motors & Pumps
Vibration, current, temperature
πŸ’¨
Compressors
Pressure, temperature, vibration
πŸ”„
Conveyors
Speed, load, motor current
πŸ”©
CNC Machines
Spindle, axis, tool wear
❄️
HVAC Systems
Temperature, pressure, airflow
πŸ”Œ
Transformers
Temperature, oil level, load

How It Works

No ML training required. ALEC learns your equipment baseline automatically.

πŸ“Š

1. Connect

Gateway ingests from PLCs, SCADA, or IoT sensors

πŸ”—

2. Correlate

Real-time correlation finds signal relationships

πŸ“ˆ

3. Baseline

Complexity learns what "healthy" looks like

πŸ””

4. Predict

Alert when robustness score drops

Supported Protocols

Modbus (Industrial)
OPC-UA (Industrial)
MQTT (IoT)
Profinet (PLC)
EtherNet/IP (PLC)
REST API (IT)
"We deployed vibration sensors across our plant without any network upgrades. ALEC's correlation analysis identified a failing bearing 3 weeks before our traditional system would have caught it. That's $200K in avoided downtime."
Thomas MΓΌller
Maintenance Manager, Precision Manufacturing AG

ROI Calculator

❌ Without Predictive Maintenance

Unplanned downtime ~10 hours/year
Cost per hour €20,000
Annual cost €200,000

βœ… With ALEC (40% reduction)

Unplanned downtime ~6 hours/year
Cost per hour €20,000
Annual cost €120,000
Save €80,000/year

* Example based on typical manufacturing plant. Actual savings depend on equipment and operations.

PDF Technical Brief

Industrial & OT One-Pager

Architecture overview, compression benchmarks, integration guide, and ROI data for industrial & ot deployments.

  • Technical architecture
  • Real-world compression benchmarks
  • ROI calculation methodology

Download Technical Brief (PDF)

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